S.I.C.E.S. S.R.L.

GC 315

DST4602 Evolution

Advanced synchro parallel genset controller
with internal load sharing, synchronizer and PLC functions

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20 x Digital inputs

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16 x Digital outputs

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5 x Analogue inputs

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2 x Analogue outputs

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AND/OR Logic control

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Event History

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16 x Calendars

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USB port

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RS232

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RS485

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PLC Logic control

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Ethernet connection

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Air Fuel Ratio

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TIER4 final Stage V

Description

DST4602Evolution is the top-level device among SICES controllers.
It is an highly configurable genset controller for advanced and complex parallel applications, where a huge number of settings are required (functions and parameters) for the genset management, and its auxiliary circuits.

DST4602Evolution allows to connect up to 24 gensets on the same bus, working in island mode and in parallel with the mains.

Thanks to the controller’s high configurable level and built-in PLC functions (with PID blocks), DST4602Evolution can be used for CHP power plants equipped with Gas, Diesel, Biofuel and Dual fuel Engine.
The controller also features fully integrated Air-Fuel Ratio (AFR) control, furthering its ability for such applications.

Further details
DST4602Evolution is fully equipped with internal Load Sharing, Synchronizer and W and VAR regulation. This controller includes a CAN J1939 interface, supporting a wide range of engines (Volvo Penta, Scania, Perkins, MTU, Deutz, Cummins, John Deere, Caterpillar and others).
It can be also used with traditional engines, where measurements and control are performed by the embedded analogue interfaces.

DST4602Evolution can be used together with all Sices genset controllers (GC600, GC400). In case of multiple gensets in parallel with the mains where the reverse synchronization is required, and it can be also interfaced with the Sices mains controllers (MC200, MC400), to avoid in this way any further blackouts on the loads.

The controller’s configurable parameters make standard and customized tasks easy to manage. All the parameters can be set directly by the controller’s keyboard or, alternatively using the free software tool (BoardPRG3), available from SICES’ website. It is also available a free PLC software editor, (SicesPlcEditor) to set the PLC logics.

The enhanced and large 7” graphic colour display with TFT technology, is a user-friendly interface, conceived for a quick and easy visualization of measures and alarms coming from the genset. This controller stores events and periodical data in the internal memory, this information can be read from the front panel display.

DST4602Evolution provides several communications interfaces for local or remote control. In case of complex applications, like Oil&Gas stations, the inbuilt protections can be expanded by using the external protection relay D-PRO.
Communications
Application type
DST4602Remote - additional display
Split version
Dead bus synchronization function
Warm redundancy function

Rear view connections and dimensions

Controls

  • Operating mode selection (available in two versions):
    • with selector key
    • with two dedicated push buttons.
  •  Engine START and STOP pushbutton.
  • GCB and MCB command using push buttons.
  • ACK/MODE (acoustic alarm silencing and other aux. functions).
  • Four ARROW keys for LCD display selection mode, window selection, parameter change and other.
  • EXIT, ENTER and SHIFT keys.
  • LCD CONTRAST DECREASE/INCREASE.

Features

  • Digital UP/DOWN commands for speed governor and AVR.
  • Mains and Genset circuit breaker management.
  • True RMS readings on generator and mains voltages and on generator currents, with an additional current measurement for neutral or differential protection.
  • Active, reactive and apparent power measurements.
  • Frequency and power measurements on mains input.
  • 20 fully programmable digital inputs with possibility of additional several inputs.
  • 16 fully programmable digital outputs with possibility of additional several outputs.
  • Several communication tools (RS232, Insulated RS485, RJ45 Ethernet, USB port).
  • Large TFT graphic coloured display 7’’ 800x480 pixel.
  • Real Time Clock, events and data recording.
  • Remote control systems.
  • KEMA Certification - Guideline BDEW (DE).

DYNAMIC SUPPORT OF THE GRID

The dynamic support to the grid is available:
automatic adjustment of the active power output based on the mains frequency value.
This feature allows the genset to support the grid in case of over/under production.
Default display languages:
EN, IT.

Additional languages downloadable with boardprg tool:
SQ, DE, ES, FR, EL, PL, PT, RU.

AMF Mains protections

  • Undervoltage (27).
  • Overvoltage (59).
  • Underfrequency (81U).
  • Overfrequency (81O) .
  • Voltage unbalance (47).
  • Phase sequence (47).

Loss Of Mains (LOM) protections

  • Rate of Change of Frequency (81R ROCOF).
  • Vector shift.
  • Undervoltage (27).
  • Overvoltage (59).
  • Underfrequency (81U).
  • Overfrequency (81O).

Generator protections

  • Max power.
  • Underfrequency (81U).
  • Overfrequency (81O).
  • Undervoltage (27).
  • Overvoltage (59).
  • Power direction (32).
  • Loss of excitation (Reverse reactive 40).
  • Time dependent overcurrent (51) IDMT.
  • Instantaneous overcurrent (50).
  • Phase overcurrent with voltage restraint/control (50V/51V).
  • Synchro-check (25).
  • Phase sequence (47).
  • Current and Voltage unbalance (46/47).
  • Ground Fault Protection (64) as alternative to neutral protection (50N).
  • Negative sequence (I2).

    Possibility to extend the protections of the controller using SICES Protection Relay D-PRO.

Engine protections

  • Overspeed (12).
  • Incomplete sequence (48).
  • Belt-break.
  • Coolant and lube oil temperature warning and alarm.
  • Lube oil pressure warning and alarm.
  • Max. power.
  • Fuel level.
  • Emergency stop.
  • Supply voltage: 8…33 Vdc.
  • Power consumption: less than 7W (+5W for display lamp) typically.
  • Rated Genset frequency: 50 or 60 Hz.
  • Digital Input: opto-insulated.
  • Static outputs: 500mA @ 25°C, 360mA @ 50 °C, 20 Apk.
  • Auxiliary relays outputs: 1/2,5/4A 30V.
  • Weight: 1,6kg
  • Overall dimension: 260 (W) x 202 (H) x 86 (D) mm.
  • Panel cut-out: 240 (W) x 172 (H) mm.
  • Panel mounting: by means of stud-bolt.
  • Protection Grade: IP54 (front panel, by means of additional keylock protective cap and gasket).
  • EMC: compliant with EN61326-1.
  • Safety: built in compliance with EN61010-1.

    Display Features
  • DST4602Evolution 800x480 Pixel TFT, 7’’
    Colour display.
  • Overall dimension: 155(L) x 93(H) mm.
  • Operating temperature: -20 °C to 60 °C.
  • Stock temperature: -30 °C to 80 °C.

Commercial datasheets

For more information

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